From First Call to Store Shelf

Every project at Sigma starts the same way — with a conversation. We learn your product, your goals, and your timeline. Then we build a production plan around you.

A Process Built Around Your Product

We don’t have a one-size-fits-all production setup. Every line is configured specifically for your project. What works for a protein powder won’t work for a liquid supplement. What runs well at high volume might not suit a specialty item with a small run. That’s why we don’t ask you to fit into our system — we build the system around you.

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Seven Steps to Production

Step 1: Discovery & Scoping

We start with a conversation about your product, format, volumes, and timeline. We ask about product characteristics, regulatory requirements, certifications, and channel requirements. This is where we understand what you’re actually trying to accomplish.

Step 2: Project Qualification & Equipment Review

We do an internal assessment of our equipment, format compatibility, certifications, and capacity. If we need new equipment or capabilities to serve you well, we invest. Your project isn’t a constraint — it’s an opportunity to grow.

Step 3: Job Specification Development

We create a detailed blueprint: materials, fill technology, format, labeling, packaging, quality checkpoints. Nothing runs until both sides align completely. This specification is your roadmap and your safety net.

Step 4: Line Setup & Configuration

Our lines are modular and built to be reconfigured for your product. This is where your specifications become reality on the production floor.

Step 5: First Articles & Quality Approval

We produce initial samples that you review and approve. You’ll see the look, feel, weight, and consistency. Production doesn’t scale until you sign off. This is your quality gate.

Step 6: Production

Your job runs with ERP-integrated quality monitoring throughout. Weight control, metal detection, lot traceability, in-process inspections. Every batch is tracked, monitored, and documented.

Step 7: Finished Goods & Fulfillment

Products are palletized, display-ready, or pick-and-packed according to your specs. With 8 loading docks and 80,000 square feet of warehouse space, we handle storage, inventory management, and logistics. Your product leaves here ready for the shelf — or for whatever comes next.

Come Prepared — We’ll Handle the Rest

Product Samples and Specifications

The more we understand your product, the better we can configure the line.

Packaging Format Direction

What format do you want? Pouch? Bottle? Jar? We’ll help you figure it out if you’re not sure.

Volume and Timeline Expectations

How much do you need? When do you need it? This shapes everything else.

Retailer or Channel Requirements

Are you selling to a specific channel? Do they have specific compliance or packaging requirements? Tell us upfront.

One Project Becomes Many

Something interesting happens at Sigma. A customer comes in to work on a very specific project — say, a pouch fill for a dry mix. Six months in, they discover we have liquid fill capability. A year in, they realize we can handle their secondary packaging. Before long, they’re using us for multiple product lines and formats. That’s not a sales pitch. It’s what happens when a customer gets to know our team, sees our capabilities, and realizes we’re much more than just one thing.